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Picture of Gentle Roll Drum

Gentle Roll™ Info

Efficiency

The gentle rollover action of the Gentle Roll™ maximizes screening efficiency by using a controlled forward movement, ensuring all product contacts the screen. In our standard model, for every foot of forward movement, product contacts 6.28 sq ft of screen area (25.12 sq ft per screen section), resulting in a higher screening efficiency.

Maintenance

Very little maintenance is required. Recommended maintenance points:

Gentle Roll™

  • Grease main bearings on each end of drum
  • Proper adjustment of drum seal
  • Inspection of screens
  • Check fluid level on gearbox

Sidewinder™

  • Belt tracking
  • Inspection of flights and belt
  • Inspect air take-up
  • Check fluid level on gearbox

* Intervals will vary based on use

Construction

  • The standard Gentle Roll™ unit is made of mild steel (stainless steel, optional), with a powder coated or hot-dipped galvanized finish.
  • Every Gentle Roll™ is built to run continuously and is fully enclosed to provide dust control and weather proofing.

Drives

Each Gentle Roll™ drum is individually powered by its own drive assembly, with a minimum class II service factor. The speed reducer is a standard, off-the-shelf, shaft mounted, reducer. V-belts & pulleys are used, allowing speed changes if necessary. When cleaning products require minor speed changes, an adjustable frequency controller is used.

Bearings

  • Two heavy-duty spherical bearings are externally mounted on each drum.

Screen Replacement

  • The time it takes to change screens is approximately 8 – 10 minutes.
  • Access is gained by removing the light-weight aluminum door. Each screen section has one door.
  • Retention: (5) 5/16” bolts hold the screen to the drum. Hand or power tools can be used.

Screen Blinding (Plugging)

Screen blinding occurs when a product lodges into a screen opening. Shaking or vibrating screeners use balls in an attempt to prevent screen blinding. This “hammer’ action can be effective in removing some lodged product, but over time the constant impact of the “hammer” action can result in product and screen damage.

In order to minimize screen blinding, the Gentle Roll™ screener uses a free rolling, rotary brush to sweep against the screen as the drum rotates. The brush gently pushes the particles from the screen back into the drum, thus minimizing blinding. This solution has been tested successfully on many different products. Generally, the Gentle Roll™ maintains screening efficiency without the use of brushes, because its gentle rollover action allows the larger product to rub against the lodged particles, breaking it free from the screen.

Screen Selection

The product to be screened determines the wire size, clear opening, & materials used to meet desired outcome. The standard model 24 will have 48” wide screens, rolled to fit 24” diameter drums.

Installation of Gentle Roll™

  • All Gentle Roll™ units should be installed on a level, horizontal plane.
  • Foot mounting, suspension, or a combination of both is acceptable.
  • Rigid or loose mounting is acceptable, because the Gentle Roll™ is non-vibrating and does not have horizontal/vertical movement during operation
  • A 24” clearance is recommended on all sides, except the bottom. Consult engineering for minimums.
  • Spouting to and from all flange connections is possible. Mate flanges come with all units.
  • Typically, the Gentle Roll™ ships assembled. Hoppers and legs can be removed if needed.
  • Multiple drum units are modular built. Each level is lifted and stacked separately during installation.

 

Gentle Roll Drum Configurations

Capacity

  • 1500 bushels per hour of good flowing grain (corn, etc.)
  • 1900 cubic feet per hour good flowing product (small pellets)
  • 1200 cubic feet per hour poor flowing product (cubes)
  • 43 tons per hour of dry, free-flowing product (based upon 45 lbs/cu ft)

Testimonials

"We have a total of nine EBM Gentle Roll Cleaner/Sifters, and we run them continually with no problems for years. They are very easy to work on them with one person and change screens, and/or adjust the units without issues. I would recommend a Gentle Roll to anybody"

- Dwight Aungst,
Maintenance Supervisor

"Simplicity. Just install and use it, screen changes are very easy and it needs very little maintenance."

- Mike Veltri,
Mill Manager

"Simple and trouble free and if I could find people like that to hire, I would have it made."

- Doug Althouse,
Assistant Manager

"We use the Gentle Roll to basically scalp milo which we supply to IAMs. A few things that I enjoy most about the Gentle Roll include: its quiet operation, ease of access to parts for maintenance, and the simplicity in which we can change screens. The thing I enjoy the most about the Gentle Roll is its durability. In our application, I am very confident that this machine will be around for a very long time. The machine is very well built and the wear points are very minor."

- Nate Panko
Site Manager

"We put our first Gentle Roll in in 1994, it is still working with very little maintenance. We have not replaced the screens, they are still in very good condition. Our production is 35,000 tons per year. Since 1994, we have added three more to our pelleting and sacking system. They are quiet and smooth running. We are very happy with the quality and service of EBM's product."

- Bill Worden
Mill Manager

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